In re Song
Panel: Dyk, Hughes, Stoll
The Federal Circuit affirmed the Patent Trial and Appeal Board's rejection of claims in pro se appellant Kwangjin Song's patent application No. 18/199,940, directed to a multilayer porous separator film for batteries. The Board found the contested claims anticipated under § 102(a)(1) or obvious under § 103 over two prior publications, Song '656 and Song '525, both of which listed Song as an inventor. Song argued primarily that the prior art did not disclose the "open and interconnecting pore structure" recited in claim 1 and that the preamble's "separator film" language was limiting, but the court rejected both arguments.
The court's analysis turned on two key determinations that avoided reliance on inherency. First, the court held the preamble term "separator" merely described intended use rather than structural limitations, as the specification identified "separator" only as a positional reference between electrodes not part of the claimed device. Second, though Song argued the prior art process does not inherently produce the claimed pore structure because it can yield "clogged or collapsed pores," the court found explicit anticipation: Song '656 directly disclosed "a fibrous matrix interconnected with a plurality of open pores," and the identical electron micrographs in both Song '656 and the application (and likewise between Song '525's Figure 2 and the application's Figure 2B) showed the same structure, which Song himself described as having "open, interconnecting pores."